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Projects

National and international projects

Industrial, manufacturing and energy sites across the UK and overseas, worked by sub-contractors with thirty years of industry experience. Electrical installation, commissioning, maintenance and instrument work, delivered by RSA's own teams or a sub-contractor matched from our database. Three programmes are set out in full below: what the site needed, what RSA delivered and the standards the work was held to.

Automotive manufacturing · Wolverhampton · 14-month programme

Electric propulsion lines installed and commissioned to a fixed production date

Robot cells either side of a conveyor on a new propulsion line
01 / 04
Robot cells set either side of the line conveyor, powered and proved before the cell was handed over.
Robot cells either side of a conveyor on a new propulsion line

Robot cells set either side of the line conveyor, powered and proved before the cell was handed over.

01 / 04

RSA supervised the electrical installation, commissioning and maintenance of new electric vehicle production lines at JLR's Wolverhampton propulsion manufacturing site. The work covered motor, rotor, stator and battery pack cells, each with its own build sequence and handover date on a live manufacturing campus.

RSA's supervisors planned the daily programme against those dates and worked alongside the main contractor throughout, so cells came online in the order the plant needed rather than the order they were easiest to build.

14 months
On site
Live plant
Automotive manufacturing
EV cells
Motor, rotor, stator, battery

Scope delivered

  • Electrical installation across new EV motor, rotor, stator and battery pack lines
  • Commissioning support and fault-finding through to line acceptance
  • Maintenance on installed cells during ramp-up
  • Daily work scheduling and task allocation across the electrical team to hold client deadlines
  • Direct liaison with project managers, main contractors and the client's engineering team

Standards and site discipline

  • RAMS produced and followed for every work package
  • Strict adherence to HSE regulations on a live manufacturing site
  • Installation and testing to BS 7671 and C&G 2391
Energy generation · biomass plant · 10-month programme

LV distribution, MCC panels and control wiring for a biomass generating plant

Wide view over an energy generation plant during construction
01 / 04
The plant during the installation programme, with process, generation and gas treatment all live at once.
Wide view over an energy generation plant during construction

The plant during the installation programme, with process, generation and gas treatment all live at once.

01 / 04

RSA supervised electrical installation, commissioning and maintenance across a biomass energy generation facility. RSA-led teams installed the LV distribution systems, MCC panels and control wiring, then installed and tested the motors, pumps, conveyors and PLC-controlled systems that run the plant.

RSA held the daily programme, the materials and the site documentation from first fix through to handover, which kept one version of the records in place while the plant moved from construction into generation.

10 months
On site
Biomass
Energy generation
LV and MCC
Distribution and control

Scope delivered

  • LV distribution systems, MCC panels and control wiring installed by RSA-led teams
  • Motors, pumps, conveyors and PLC-controlled systems installed and tested
  • Commissioning and ongoing maintenance across the facility
  • Daily work schedules and task allocation planned to maximise productivity
  • Materials, tools and site documentation managed on site
  • Toolbox talks delivered and health and safety standards enforced

Standards and site discipline

  • Installation and testing to BS 7671 and C&G 2391
  • Site engineering standards followed throughout
  • Strict adherence to RAMS and HSE regulations
Food and beverage manufacturing · 24/7 operation

Keeping a high-speed canning plant running around the clock

Row of canmaking machines along the production hall
01 / 05
The canmaking line. Drives, sensors and controls maintained around the production window.
Row of canmaking machines along the production hall

The canmaking line. Drives, sensors and controls maintained around the production window.

01 / 05

RSA supervised electrical works at one of Europe's largest canning plants, a 24/7 automated environment where an hour of downtime is measured in lost production. RSA's team maintained the motors, drives, sensors and line equipment that keep the cans moving.

Planned and reactive work ran side by side, sequenced with the mechanical and production teams so that preventative maintenance landed in the gaps the line allowed and faults were cleared without waiting for a shift change.

24/7
Operation
Automated
Production lines
PPM
And reactive cover

Scope delivered

  • Supervision of electrical works across a high-speed automated manufacturing environment
  • Maintenance of motors, drives, sensors and automated production line equipment
  • Planned preventative maintenance to reduce production downtime
  • Reactive fault-finding on industrial control panels and conveyor systems
  • Joint working with mechanical and production teams to hold 24/7 operations

Standards and site discipline

  • Installation and testing to BS 7671 and C&G 2391

Have a site like this one?

Tell us the scope and we'll come back with a costed route forward, delivered by our team or a sub-contractor we've vetted.

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